Manufacturing Processes

Manufacturing Processes - Engineering Subject

Manufacturing Processes - ME3393 3rd semester Mechanical Dept | 2021 Regulation | Anna University Engineering Subject Paper

Unit I: Metal Casting Processes

1. Metal Casting Processes - Introduction | Manufacturing Processes

2. Sand Casting - Metal Casting Processes

3. Sand Mould - Statement, Important processes

4. Mould: Pattern and Pattern Making

5. Types of Patterns - Mould | Metal Casting Processes

6. Pattern Materials - Mould | Metal Casting Processes

7. Pattern Allowances - Mould | Metal Casting Processes

8. Moulding Sand - Constituents, Types, Properties, Preparation, Tools, Testing, Solved Problems

9. Cores [Moulding Sand] - Essential Qualities, Core Binders, Boxes & Ovens, Core Making Methods, Types, Methods of Testing

10. Moulding Processes: Types of Moulds - with Advantages, Limitations

11. Moulding Methods

12. Moulding Machines - Layout Diagram, Working Principle

13. Melting Furnaces - Construction, Layout Diagram, Working Principle, Application, Advantages, Disadvantage

14. Principle of special casting processes - Construction, Layout Diagram, Working Principle, Application, Advantages, Disadvantage

15. Difficulties Involved in Casting Steels Over Cast Irons - Metal Casting Processes

16. Cleaning of Castings

17. Comparison of casting processes - with Advantages, Disadvantages

18. Defects in sand castings

19. Two mark Questions and Answers - Metal Casting Processes | Manufacturing Processes

20. Solved Important Questions - Metal Casting Processes | Manufacturing Processes

21. Low Pressure Die Casting - Types, Working Principle, Operations, Advantages, Limitations, Applications

22. Low pressure die casting vs. high pressure die casting

23. Tilt Pouring - Working Principle, Operations, Advantages, Disadvantages, Applications

24. Two mark Questions and Answers - Metal Casting Processes | Manufacturing Processes

25. Solved Important Questions - Metal Casting Processes | Manufacturing Processes

Unit II: Metal Joining Processes

1. Welded Joints - Advantages, Disadvantages

2. Classification of welding process based on method of welding

3. Classification of welding process based on filler metals

4. Gas Welding - Working Principle, Type, Equipment, Types of Flames, 2 Techniques, Filler Rods, Advantages, Limitations and Applications

5. Manual metal arc welding or shielded metal arc welding - Working Principle, Type, Equipment, Electrodes, Advantages, Limitations and Applications

6. Gas Tungsten Arc Welding (GTAW) - Working Principle, Equipment, Advantages, Limitations and Applications

7. Gas Metal Arc Welding (GMAW) - Working Principle, Equipment, Advantages, Limitations and Applications

8. Submerged Arc Welding (SAW) - Working Principle, Equipment, Advantages, Limitations and Applications

9. Electro Slag Welding (ESW) - Working Principle, Equipment, Advantages, Limitations and Applications

10. Resistance Welding - Working Principle, Types, Equipment, Advantages, Limitations and Applications

11. Plasma Arc Welding - Working Principle, Types, Equipment, Advantages, Limitations and Applications

12. Thermit Welding - Working Principle, Classification, Operation, Equipment, Advantages, Limitations and Applications

13. Electron Beam Welding (EBM) - Working Principle, Equipment, Advantages, Limitations and Applications

14. Laser Beam Welding (LBM) - Working Principle, Types, Equipment, Advantages, Limitations and Applications

15. Friction Welding - Working Principle, Equipment, Advantages, Limitations and Applications

16. Friction Stir Welding - Working Principle, Equipment, Advantages, Limitations and Applications

17. Ultrasonic Welding - Working Principle, Equipment, Advantages, Limitations and Applications

18. Welding Positions

19. Brazing - Definition, Working Principle, Equipment, Advantages, Limitations and Applications

20. Soldering - Definition, Characteristics, Applications, Types, Soldering Methods

21. Defects in Welding

22. Nondestructive testing of weldment - five basic methods with Advantages, Limitations

23. Two mark Questions and Answers - Metal Joining Processes | Manufacturing Processes

24. Solved Important Questions - Metal Joining Processes | Manufacturing Processes

25. Metal Joining Processes: Diffusion Welding - Working Principle, Operations, Advantages, Limitations, Applications

26. Adhesive Bonding - Types, Working Principle, Operations, Advantages, Limitations, Applications

27. Two mark Questions and Answers - Metal Joining Processes | Manufacturing Processes

28. Solved Important Questions - Metal Joining Processes | Manufacturing Processes

Unit III: Bulk Deformation Processes

1. Metal Forming Processes - Introduction

2. Hot working and cold working of metals - Working Principle, Operations, Advantages, Limitations and Applications, Comparison

3. Forging Processes - Steps, Classification, Characteristics, Tools

4. Forging Hammers - types

5. Power presses - types

6. Typical Forging Operations

7. Comparison of forged components with cast components

8. Forging Defects - types

9. Advantages and Disadvantages of forging process

10. Rolling of Metals - Types of Rolling with Advantages, Disadvantage

11. Types of Rolling Mills

12. Flat strip rolling

13. Shape rolling operations - Working Principle, Types

14. Defects in rolled parts - two types

15. Principle of Drawing - Deformation Processes

16. Classification of drawing - Mechanical Deformation Processes

17. Equipment used in drawing - Mechanical Deformation Processes

18. Principle of Extrusion

19. Types of Extrusion

20. Hydrostatic Extrusion - Working Principle, Advantages, Disadvantages

21. Two mark Questions and Answers - Bulk Deformation Processes | Manufacturing Processes

22. Solved Important Questions - Bulk Deformation Processes | Manufacturing Processes

23. Bulk Deformation Processes: Cold Forging - Working Principle, Operations, Advantages, Limitations, Applications

24. Introduction to shaping operations - Bulk Deformation Processes

25. Two mark Questions and Answers - Bulk Deformation Processes | Manufacturing Processes

26. Solved Important Questions - Bulk Deformation Processes | Manufacturing Processes

27. Bulk Deformation Processes: Incremental Forming - Classification, Working Principle, Operations, Advantages, Disadvantages, Limitations, Applications

Unit IV: Sheet Metal Processes

1. Sheet Metal Processes - Introduction, Basic hand tools, Classification

2. Characteristics or properties of sheet metals

3. Shearing Process - Sheet Metal

4. Sheet Metal Operations - two categories

5. Shearing Dies - type with Advantages, Disadvantages | Sheet Metal Processes

6. Clearance - Sheet Metal Processes

7. Bending Process - Sheet Metal Processes

8. Drawing Process - Sheet Metal Processes

9. Redrawing - Definition, three methods | Sheet Metal Processes

10. Difference between bending, forming and drawing

11. Stretch forming operations - Definition, Methods, Advantages, Disadvantages, Applications

12. Formability of sheet metal

13. Formability test methods - Sheet Metal Processes

14. Special forming processes - Working Principle, Operations, Advantages, Disadvantages, Applications

15. Characteristics of sheet metal forming processes

16. Presses for sheet metal working

17. Two mark Questions and Answers - Sheet Metal Processes | Manufacturing Processes

18. Solved Important Questions - Sheet Metal Processes | Manufacturing Processes

19. 2 Marks Questions and Answers - Sheet Metal Processes | Manufacturing Processes

20. Solved Questions - Sheet Metal Processes | Manufacturing Processes

Unit V: Manufacture of Plastic Components

1. Plastic - Types, Polymerization Process, Materials Used, Characteristics

2. Types of Plastics

3. Moulding of Thermoplastics and Applications - Working Principle, Operations, Advantages, Disadvantages, Applications

4. Processing of Thermosetting Plastics - Working Principle, Operations, Advantages, Disadvantages and Applications

5. Characteristics of various plastic manufacturing processes

6. Plastic Lamination Process - Types, Working Principle, Operations

7. Bonding of Thermoplastics - Types, Working Principle, Operations, Advantages, Limitations, Applications

8. Two mark Questions and Answers - Manufacture of Plastic Components | Manufacturing Processes

9. Solved Important Questions - Manufacture of Plastic Components | Manufacturing Processes

Solved Anna University Question Papers

1. Solved Anna University Question Papers (Reg 2013 / Dec 2014) - Manufacturing Processes

2. Solved Anna University Question Papers (Reg 2013 / Jun 2015) - Manufacturing Processes

3. Solved Anna University Question Papers (Reg 2013 / Jun 2016) - Manufacturing Processes

4. Solved Anna University Question Papers (Reg 2013 / Dec 2016) - Manufacturing Processes

5. Solved Anna University Question Papers (Reg 2013 / May 2017) - Manufacturing Processes

6. Solved Anna University Question Papers (Reg 2013 / Dec 2017) - Manufacturing Processes

7. Solved Anna University Question Papers (Reg 2013 / Dec 2018) - Manufacturing Processes

8. Solved Anna University Question Papers (Reg 2017 / Dec 2018) - Manufacturing Processes

9. Solved Anna University Question Papers (Reg 2017 / May 2019) - Manufacturing Processes

10. Solved Anna University Question Papers (Reg 2017 / Dec 2019) - Manufacturing Processes